AWS Holston Valley Meeting-Importance of Welding for Power Utilities

Abstract: The Tennessee Valley Authority (TVA) supplies power to over 10 million customers, relying on welding as a critical process for maintaining existing infrastructure and developing future assets. TVA’s welding applications range from traditional SMAW repairs on boiler tubes to cutting-edge wire arc additive manufacturing (WAAM). Advancements in welding technology have significantly enhanced both repair methods and manufacturing efficiency. In response to growing supply chain challenges, TVA and other Utilities are increasingly exploring innovative solutions, including advanced additive manufacturing. With wait times for conventional castings on the rise, additive processes are becoming a more viable and attractive alternative. This presentation will highlight common welding challenges in the Utility Industry and explore how the American Welding Society (AWS) and emerging welding technologies are shaping the future.

Dr. Burgess is a renowned expert in welding and metallurgical engineering with over 23 years of industry experience. He specializes in high magnification electron microscopy, metallurgical characterization, component assessment, and failure analysis. Certified as an AWS CWI and AWS Level III Expert Welder—and with a background as a welding instructor and technical researcher—his expertise spans traditional welding techniques to advanced research initiatives.

Currently, Dr. Burgess serves as the Senior Program Manager for Metallurgical & Welding at the Tennessee Valley Authority (TVA), where he oversees welding operations, metallurgical assessments, and inspection programs across TVA’s Generation Services fleet. Additionally, he is Vice President of the American Welding Society and is slated to become its President in 2026.

Dr. Burgess holds a BS, MS, and Ph.D. in Materials Science and Engineering from the University of Tennessee, Knoxville, with his graduate research focusing on welding metallurgy.

Info: Spend some time socializing and participate in our 1st meeting of the New Year.

Info: Listen to our incoming AWS President speak about the power generation industry.

Event Venue & Nearby Stays

Toy F. Reid Employee Center-Bldg B310 Room 223, 400 South Wilcox Drive, Kingsport, United States

Concerts, fests, parties, meetups - all the happenings, one place.

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